Custom Manufacturing
How to prepare a request for quotation, what data is essential, and where customers most commonly make mistakes.
Table of contents
Why the specification matters
A good specification is the foundation of successful collaboration. It ensures:
- Faster quoting — we do not need to ask additional questions
- Lower price — we optimise material and technology
- Product matching expectations — no misunderstandings or complaints
Tip
The more detailed the specification, the faster you receive a quote and the lower the risk of surprises at delivery.
What the specification must contain
1. Dimensions
Format: width × depth × height (mm)
Important
Specify whether dimensions are external or internal! With 5 mm walls, the difference is 10 mm.
2. Material
Provide all relevant material parameters:
- Plastic type: PMMA / PC / dibond / other
- Variant: cast (GS) / extruded (XT)
- Thickness: in millimetres
- Colour: clear / opal / RAL colour
- Special requirements: UV-stabilised, anti-static, flame-retardant
See also
3. Quantity
- Units: exact quantity for the order
- Expected repeats: will there be follow-up orders?
- Batch size: 1 / 10 / 100+ units
Quantity affects unit price — for larger batches we can optimise nesting and machine setup time.
4. Finishing
- Edges: cut (raw) / polished / chamfered
- Surface: matte / gloss / satin
- Printing: screen print / UV / vinyl
5. Operating conditions
- Location: indoor / outdoor
- Temperature: operating range
- UV exposure: sun exposure
- Humidity: normal / high / variable
- Chemicals: contact with cleaning agents, oils
- Loads: mechanical, weight of displayed products
- IP rating: if sealing is required
Manufacturing tolerances
| Process | Tolerance |
|---|---|
| Laser cutting | ±0.1 mm |
| CNC routing | ±0.1–0.2 mm |
| Saw cutting | ±0.5–1.0 mm |
| Thermal bending | ±0.5–1.0 mm |
Note
If your project requires tighter tolerances than standard, indicate this in your enquiry — we will adapt the production technology.
File formats
Preferred formats
Accepted files
What to avoid
Problematic files
- JPG / PNG as the only source — no dimensional precision
- Drawings without scale — we cannot determine actual measurements
- Dimensions in inches without conversion — risk of error
Common customer mistakes
- Not specifying external/internal dimensions
With 5 mm walls, the difference is 10 mm! The part may not fit the intended space. - Underestimating thickness
Consequences: deflection, vibration, cracking under load. - Omitting environmental conditions
Standard PMMA outdoors = yellowing after 2–3 years. - Ignoring logistics
Shipping can cost 3× more than the product itself for large items. - Ordering without a prototype
100 poorly designed units = wasted budget and time. - No installation information
The finished product may not fit through a doorway or into a lift.
Specification template
Below is a ready-to-use template you can copy and fill in:
Ordering process
- Prepare specification — gather all technical data and project files
- Submit enquiry — send specification to [email protected] or via the contact form
- Review quote — you will receive a quote with lead time within 24h
- Prototype — for new projects we recommend producing a prototype
- Series production — after prototype approval, we start production
- Acceptance & inspection — verify conformity with the order upon delivery
Ready to submit an enquiry?
Send your specification or project description. We will respond with a quote within 24h.
Send a quote requestUseful links
PlexiSystem Encyclopedia — Custom Manufacturing
Last updated: January 2026