How fast can you produce a prototype?

Simple laser-cut prototypes can be produced within 24 hours. Complex assembled prototypes with CNC milling, bending, and bonding typically take 3-5 business days. Rush orders are available.

What materials can you prototype with?

We prototype in acrylic (PMMA), PET-G, polycarbonate, ABS, POM (Delrin), polystyrene, and other engineering plastics. Material selection depends on the prototype's functional requirements.

Can prototypes be made from the same material as the final product?

Yes. Unlike 3D printing which uses substitute materials, our CNC and laser prototypes use the actual production material. This means prototypes have identical optical, mechanical, and thermal properties to the final product.

What processes do you use for prototyping?

We combine CO2 laser cutting (+/-0.1mm), CNC milling (+/-0.05mm), line bending, hot forming, solvent bonding, UV bonding, threading, and diamond polishing. This allows us to produce fully functional assembled prototypes.

Can you go from prototype to production?

Yes. Our prototyping process uses the same CNC and laser equipment as production. Once the prototype is approved, we transition directly to production runs without retooling or process changes.

What file formats do you need for prototyping?

We accept DXF, DWG for 2D profiles, STEP and IGES for 3D models, and PDF technical drawings. We can also work from sketches, photographs, or verbal descriptions to develop production files.

Rapid Prototyping in Acrylic & Plastics | CNC & Laser

Why prototype with PlexiSystem?

🕑

24-72h turnaround

Simple prototypes in 24 hours. Complex assembled prototypes with multiple processes in 3-5 business days.

🎯

Real materials

Unlike 3D printing substitutes, our prototypes use the actual production material - identical optical, mechanical, and thermal properties.

🛠

Full fabrication

CNC milling, laser cutting, line bending, hot forming, solvent bonding, threading, and polishing - all in-house.

📈

Seamless to production

Same CNC programs and equipment for prototype and production. No retooling when transitioning from prototype approval to batch production.

🔢

Design assistance

Our engineers review your design for manufacturability and suggest improvements before cutting material. DFM feedback included.

💰

No tooling costs

CNC and laser prototyping requires no moulds, dies, or jigs. Iterate designs freely without sunk tooling investment.

How it works

Send your files

Upload DXF, STEP, or PDF drawings. Sketches and photos also accepted - we develop production files for you.

Quote & DFM review

We provide a quotation within 24h, including DFM (Design for Manufacturability) feedback and material recommendations.

Prototype production

Your prototype is CNC-machined and/or laser-cut, assembled, and quality-checked against your specifications.

Delivery & feedback

Prototype shipped to you. After your review, we iterate or proceed directly to production.

Prototyping capabilities

PlexiSystem offers rapid prototyping of acrylic and plastic components using production-grade CNC and laser equipment. This approach delivers functional prototypes that accurately represent the final product in both appearance and mechanical performance - something 3D printing often cannot achieve with transparent and optical materials.

We serve product designers, OEMs, and engineering teams who need to validate form, fit, and function before committing to production. Common prototyping applications include display stands, electronic enclosures, optical components, architectural models, packaging inserts, and medical device housings. Our Kimla CNC routers (±0.05mm tolerance) and CO2 laser (±0.1mm) handle materials from 1mm sheet to 50mm solid block.

Start your prototype

Send your design files or concept description - we will provide a quote and DFM feedback within 24 hours.

Name *

Phone

Email *

Timeline

Project description *